Pallet Racking is widely used in warehouses, distribution centers, and manufacturing facilities to maximise space and improve inventory management. BHD QLD's pallet racking structures are made of high-quality steel and come in various configurations, such as selective, drive-in, drive-through, shuttle, push-back, and more, each catering to different storage needs and operational requirements of businesses in Qld, Nothern NSW, and the NT.
The Many Benefits of Pallet Racking Systems
Pallet racking offers efficient space utilisation by maximising vertical storage, significantly increasing capacity without expanding the facility's footprint. It enhances warehouse organisation, allowing for quicker retrieval of goods and improving safety by securely storing items, thus reducing product damage.
Additionally, pallet racking systems provide better inventory control and are highly customisable and scalable, adapting to specific storage needs and evolving inventory demands. This flexibility makes them a long-term, cost-effective solution for growing businesses, contributing to overall operational efficiency and safety in modern warehousing.
Our Pallet Racking Solutions
Selective Pallet Racking
- Most common type of Pallet Racking, ideal for warehouses with varied product types.
- Easy access to every pallet.
- Adjustable beams to accommodate different pallet heights.
Drive-In/Drive-Through Pallet Racking
- Maximises storage density by reducing aisle space.
- Perfect for high-volume, low SKU inventory.
- First-In, Last-Out (FILO) and Last-in, Last-Out (LIFO) storage systems.
Push-Back Pallet Racking
- Allows multiple pallets to be stored on a single lane.
- Pallets are pushed back on inclined rails.
- Efficient use of space with easy access to inventory.
Shuttle Pallet Racking
- Semi-automated system for high-density storage.
- Pallets are loaded onto a shuttle that moves along tracks.
- Increases storage capacity and reduces forklift travel time.
Pigeon Hole Racking
- Optimal for picking long-length products with low volume.
- Ideal for storing aluminium pipes, tubes, steel strips, and timber.
- Ensures products are stacked neatly and securely to prevent damage.
Double Deep Pallet Racking
- Stores two pallets deep, increasing storage density.
- Requires a specialised forklift with extendable forks.
- Balances storage capacity and accessibility.
Vertical Racking/A-Frame Racking
- Designed for loose long length storage
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Optimises floor space saving by storing goods vertically, SKUs separated by dividers
- Used to store Timber, Aluminium, Plastic Extrusions, PVC Mouldings, etc.
Carton Picking Systems - Carton Live System (CLS)
- Ideal for high-volume carton picking operations.
- Gravity-fed rollers ensure a continuous supply of products.
- Increases picking efficiency and reduces handling time.
Key Features of our Pallet Racking Systems
Customised Solutions
We understand that every warehouse is unique. Our team can design customised pallet racking systems to suit your needs.
Indoor and Outdoor Usability
Available with galvanised or powder-coated finishes. Galvanised is always used in outdoor environments.
Quality and Durability
Our pallet racking systems are built with top-grade materials to withstand heavy loads and daily use, ensuring longevity and reliability.
Compliance and Safety
Manufactured to meet FEM and Australian Standards 4084-2023, ensuring complete safety compliance.
Expert Installation
If required, we can organise an experienced installation to install your racking correctly and efficiently with minimal downtime.
Customisable Finishes
Colour match finishes for bulk racking orders, to align with your corporate branding.
Why Choose BHD QLD for your Pallet Racking?
Our pallet racking systems are built with top-quality materials and adhere to Australian Standards, ensuring durability and long-term reliability. We offer comprehensive support from initial consultation through design, installation, and ongoing maintenance, ensuring your racking system remains in peak condition. Our commitment to customer satisfaction, combined with our technical expertise and high-quality products, makes BHD QLD the ideal choice for businesses seeking efficient, safe, and scalable pallet racking solutions.
Ready to take your storage game to the next level? Contact BHD QLD for an innovative, tailored solution that enhance your operational workflow and optimise your storage capacity.
Frequently Asked Questions
Pallet racking is a storage system used in warehouses and distribution centers to organise and store pallets of goods efficiently. It typically consists of a framework of vertical posts and horizontal beams that create multiple levels of storage, allowing for easy access and retrieval of inventory. This system maximises vertical space and can be customised to accommodate various pallet sizes and weights, making it a flexible and essential component of modern logistics and supply chain management.
The weight-bearing capacity of pallet racking systems varies significantly based on their design and structural specifications. Typically, standard pallet racks can support a minimum of 500 kg per pallet position. For more demanding storage needs, heavy-duty racking systems are engineered to handle substantially greater loads, often accommodating up to 1,800 kgs per pallet position. The actual capacity will depend on the rack's size, construction materials, and intended use, so it's crucial to select a system that aligns with your specific storage requirements.
To determine the load capacity of pallet racking, use this formula:
Maximum Pallet Weight x Number of Pallets Per Level = Total Beam Capacity
You must ensure that all parts of the racking system have uniform capacity ratings. If you’re unsure about the calculations, consult one of our pallet racking experts for assistance.
When your pallet racking has been installed correctly and used according to guidelines, these systems require minimal maintenance. HOWEVER per Australian Standards annual Pallet Racking audits/inspections are mandatory and must be performed by an external provider. But don't stress! We can set you up with experts in this industry.
Another thing to note, is that damage to pallet racking from forklifts is inevitable, if this occurs - do not ignore it! Reach out to BHD QLD and we will send someone to your site to take a look and advise the best course of action.
If you have looked after your pallet racking, it can last for many years. At BHD QLD, we provide heavy-duty pallet racking systems that will typically last 5-10 years, plus, we can provide protective accessories to further increase the life of your investment.
Choosing the right type of racking depends on several factors, including the nature of your inventory, the layout of your storage space, and your specific operational needs. Consider the size, weight, and type of goods you need to store, as well as how frequently they are accessed.
For instance, selective racking is ideal for easy access to individual pallets, while drive-in racking maximizes space for bulk storage. Assess your space constraints and workflow to determine whether you need adjustable shelving or specialized systems. Consulting with a BHD QLD storage solutions expert can help tailor the racking system to your specific requirements, ensuring optimal efficiency and safety.